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Respirator Masks







Standard health and safety practice has actually emphasized the primary function of individual protective equipment in offering worker security and achieving OSHA compliance. Progressively, nevertheless, safety and health experts are engaging plant supervisors and production managers in conversation of a new paradigm: How respiratory security systems can in fact increase employee performance, comfort and spirits, which can result in minimized manufacturing expenses.

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In particular, positive-pressure respirators (especially, supplied-air respirators with loose-fitting face pieces, hoods or helmets and powered air-purifying respirators-- see "Definitions You Required to Know") are moving well beyond the established compliance-driven role of securing employees' breathing and ending up being valuable work environment productivity tools.

  • The decrease of relocating components reduced production costs and also increased resilience.
  • Research study suggests that disagreement with respiratory system protection requirements is common and implementing new techniques is difficult.
  • A negative aspect of this configuration is that if a nonsymptomatic, but infectious user is breathing out a virus or other microorganism, the infection or virus may bypass the filter, be discharged to the outside environment, and possibly contaminate people in the instant vicinity.


This is welcome news for security and health experts, who need management support and employee acceptance to make their respiratory protection programs work. In fact, so particular is the effect that some plant managers and supervisors are leading the charge for positive-pressure systems, and their employees aspire to attempt them and use them regularly.



In addition to protecting employees from airborne contaminants, the equipment can be utilized to secure the eyes, head and face, and to defend against heat tension, when combined with a Vortex cooling system. There are also performance, item quality, worker comfort and spirits advantages that are causing entire industries to reassess how they carry out respirator security programs.

" Employers are simply starting to see the business case for positive-pressure respirators [PPR]," according to Tom Nelson, CIH, previous business health and safety manager for DuPont and now a commercial hygiene expert. "A properly designed respirator program and the suitable PPR system enables business to increase paint shop productivity, be more effective in repair and maintenance operations, or do more grinding, cutting and welding."

" There are a lot of operations where positive-pressure respirators are beneficial, even when engineering manages avoid overexposures," stated Wes Norton, CIH, CSP, who has more than twenty years of commercial experience. "When you offer employees an option between a half-face piece, negative-pressure respirator and a supplied-air respirator with a loose-fitting hood or helmet, they choose the supplied-air system because of the comfort advantages. Once they try supplied air, they never want to give it up, and they don't complain about using it."





For instance, in paint stores, Norton has actually seen staff member turnover and absence substantially lowered due to a well-implemented, supplied-air respirator program. "Conditions in paint cubicles are not the first choice of most employees," Norton said. "Good, experienced painters are difficult to discover and crucial to keep pleased. When they are provided comfy breathing defense, the quality of work is higher and absence is lowered."


Respirator programs that use positive-pressure systems with loose-fitting helmets and hoods are easier to administer, according to Jerry Guilliams, a Boeing Co. senior industrial hygienist and safety specialist. These types of respirators, he pointed out, do not require healthy screening, and users require not be clean-shaven. "Right there, you have actually removed 2 substantial elements of employee resistance," stated Guilliams, who works for Boeing's Armed force Airplane and Missile Systems Group in St. Louis.
Quality Paint Job at Piper Airplane
New Piper Aircraft Inc. produces single-engine planes for personal, industrial and flight school use. At its 1,200-employee center in Vero Beach, Fla., New Piper Aircraft runs a cutting edge paint buy applying several coats of paint on the aircrafts. It is a demanding, high-precision job. To protect employees from paint overspray, the company had actually been using full-face, negative-pressure respirators. Regrettably, paint overspray and incompatibility with prescription eyeglasses were impacting staff members' Article source clear vision, which was injuring the quality of the paint task.

The option was to change to a supplied-air respirator with a loose-fitting helmet and a peel-off face guard, which secures the main lens and can be changed when vision becomes obstructed by paint spray. The company also uses 3M's Vortex cooling system, which enables employees to control the temperature level of their breathing air by cooling it as much as 50 degrees-- an important health preventative measure and convenience advantage in hot, damp Florida.

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" This is the best thing we have actually performed in years," stated Dave Youmans, safety planner at the Piper Airplane plant. "There is definitely no compromise among production, security and comfort. We found a service that is simple for management, staff members, and security and health individuals to support. We don't have to force this issue at all due to the fact that the quality concerns are so crucial. At Piper, the paint store supervisor pushed for this solution, and the director of manufacturing spent for it out of his budget."

The success in the paint store has actually led to the upkeep department's interest in supplied-air respirators. Despite the short-term, scattered nature of maintenance work, Youmans said, a supplied-air program can be made possible for maintenance workers by stationing high-pressure, supplied-air sources throughout the plant.

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